WEAR-RESISTANT PLATES
Our enterprise was established within the framework of the implementation of the industrial and innovative development program of Kazakhstan, actively carried out by the President and the Government of the Republic of Kazakhstan.
We, a domestic manufacturer of the Republic of Kazakhstan, together with engineering companies from Europe, are implementing technologies to create the best technical solutions aimed at reducing wear protection against:
The products we manufacture are bimetallic wear-resistant steel plates (easily weldable, low-carbon, corrosion-resistant, or heat-resistant steel) consisting of a base layer and a surface layer resistant to abrasive and erosive wear. The coating of these plates is applied through electric arc welding with the application of powdered alloys.
In the production process of TOO "Zavod sverkhterdykh pokrytiy Fast Enerdzhi," European technologies and materials are used, along with the latest equipment. Together, this ensures uniform application, a high degree of process stability, and, consequently, the high quality of the final product.
We, a domestic manufacturer of the Republic of Kazakhstan, together with engineering companies from Europe, are implementing technologies to create the best technical solutions aimed at reducing wear protection against:
- Abrasive impact,
- Corrosive impact,
- Impact loads.
The products we manufacture are bimetallic wear-resistant steel plates (easily weldable, low-carbon, corrosion-resistant, or heat-resistant steel) consisting of a base layer and a surface layer resistant to abrasive and erosive wear. The coating of these plates is applied through electric arc welding with the application of powdered alloys.
In the production process of TOO "Zavod sverkhterdykh pokrytiy Fast Enerdzhi," European technologies and materials are used, along with the latest equipment. Together, this ensures uniform application, a high degree of process stability, and, consequently, the high quality of the final product.
WHERE IS THIS PRODUCT NEEDED?
Application areas and solutions:
- Metallurgy
- Mines
- Thermal power plants
- Cement plants
- Foundries
- Quarries and stone mines
- Metallurgical plants
- Mining industry
APPLICATION AREA AND SOLUTIONS
Repair and strengthening of coal pulverizing equipment:
- Gyratory crushers
- Jaw crushers
- Impact crushers
- Screens
WEAR-RESISTANT STRIPS
An excellent solution for excavator buckets and earthmoving machine blades. Using weld-on joints, these strips can be installed across the entire surface of the product or in areas of contact with the ground.
An excellent solution for excavator buckets and earthmoving machine blades. Using weld-on joints, these strips can be installed across the entire surface of the product or in areas of contact with the ground.
Thickness of base material + thickness of wear-resistant coating:
- 1200 x 60 mm
- 1300 x 60 mm
- 1350 x 100 mm
CASES PROVIDED BY A EUROPEAN PARTNER - TECHNOLOGY SUPPLIER
The dump truck body is primarily subjected to two types of impacts affecting wear rate. The lining must resist wear; the body structure itself experiences indentation and deformation.
There are various situations associated with abrasive wear. The central part is subjected to abrasive impact, while the unloading section is exposed to compression from sliding bulk materials. In most cases, wear is concentrated in the loading section, although part of the wear affects the unloading section. A Tverdost plate with 57-62 HRC hardness is used. Replacement interval for liners: 6-8 months.
The dump truck body is primarily subjected to two types of impacts affecting wear rate. The lining must resist wear; the body structure itself experiences indentation and deformation.
There are various situations associated with abrasive wear. The central part is subjected to abrasive impact, while the unloading section is exposed to compression from sliding bulk materials. In most cases, wear is concentrated in the loading section, although part of the wear affects the unloading section. A Tverdost plate with 57-62 HRC hardness is used. Replacement interval for liners: 6-8 months.
BUCKETS
The outer side surface of the excavator bucket is subjected to wear due to sliding under heavy loads. This type of wear is highly aggressive.
The outer side surface of the excavator bucket is subjected to wear due to sliding under heavy loads. This type of wear is highly aggressive.
CASES PROVIDED BY A EUROPEAN PARTNER
The photos show that the bulldozer blade is also subject to wear. To prevent rapid wear of the equipment, wear-resistant plates are used.
The photos show that the bulldozer blade is also subject to wear. To prevent rapid wear of the equipment, wear-resistant plates are used.
Currently, there is a standard technology for lining the buckets of hydraulic crawler quarry excavators, which is also applied when strengthening other types of similar equipment, including wheel excavators.
- Protection of angular weld seams of the bucket;
- External and internal protection of the bucket bottom;
- Protection of the bucket sidewalls;
- Protection of adapters—crown fastenings to the bucket.
FEED CONVEYOR
VIBRATING SCREEN
GRINDING EQUIPMENT
CONE CRUSHERS
BLADES / IMPELLERS
CEMENT INDUSTRY
Cement is used in almost all construction projects worldwide. The production process consists of several stages — from raw material extraction to mixing and storing clinker, most of which are exposed to heavy wear. Large material flows create significant stress on equipment and tools, making professional wear protection critically important.
TOO "Zavod sverkhterdykh pokrytiy Fast Enerdzhi" is an expert supplier of wear protection solutions for the cement and concrete industries, extending the service life of equipment and minimizing maintenance costs. Wear parts are custom-made using our optimized surfacing process, ensuring an excellent performance-to-cost ratio for various equipment, such as:
Cement is used in almost all construction projects worldwide. The production process consists of several stages — from raw material extraction to mixing and storing clinker, most of which are exposed to heavy wear. Large material flows create significant stress on equipment and tools, making professional wear protection critically important.
TOO "Zavod sverkhterdykh pokrytiy Fast Enerdzhi" is an expert supplier of wear protection solutions for the cement and concrete industries, extending the service life of equipment and minimizing maintenance costs. Wear parts are custom-made using our optimized surfacing process, ensuring an excellent performance-to-cost ratio for various equipment, such as:
- Vertical roller mills: mill rollers, grinding tables, mill housings, crowns (protective rollers)
- Cones
- Centrifugal fans and casings
- Cyclones
- Guide vanes
- Chutes and hoppers
- Conveyors, screw feeders
- Scraper parts
- Funnels and pipes
- Sieves and screens
- Concrete mixers
LOADING PIPE
Tests have shown that the service life of our wear-resistant plates is five times longer than that of regular low-carbon steel.
Tests have shown that the service life of our wear-resistant plates is five times longer than that of regular low-carbon steel.
TRANSFER HOPPERS
CYCLONE CONE
DISCHARGE CONE
WEAR-RESISTANT BIMETALLIC PLATES AND THEIR TYPES
5+3 / 6+4
532/642
The best solution in terms of quality and price.
Designed to protect against abrasive and erosive wear.
With a chromium carbide coating, this wear-resistant plate is ideal for balancing cost and service life.
Chromium carbide content: >30%
Alloying elements: C, Cr
Hardness: 57-62 HRC
Designed to protect against abrasive and erosive wear.
With a chromium carbide coating, this wear-resistant plate is ideal for balancing cost and service life.
Chromium carbide content: >30%
Alloying elements: C, Cr
Hardness: 57-62 HRC
Protection against wear during operation in high-temperature conditions.
Exceptionally suitable for fine-dispersed erosive-abrasive environments in challenging conditions. The wear-resistant plate withstands high-temperature erosion and abrasion thanks to its protective layer made of complex carbides with enhanced structure.
Maximum operating temperature: 600°C
Carbide content: >50%
Alloying elements: C, Cr, Nb, Mo, V, W
Hardness: 63-65 HRC
Exceptionally suitable for fine-dispersed erosive-abrasive environments in challenging conditions. The wear-resistant plate withstands high-temperature erosion and abrasion thanks to its protective layer made of complex carbides with enhanced structure.
Maximum operating temperature: 600°C
Carbide content: >50%
Alloying elements: C, Cr, Nb, Mo, V, W
Hardness: 63-65 HRC
Sizes:
- Metal thickness + protective layer
- Base layer: low-alloy steel
- Plate dimensions: 1500x3000 mm
- Wear-resistant coating dimensions: 1400x2900 mm
5+3
6+4
8 мм
5 мм
3мм
5 мм
3мм
10 мм
6 мм
4мм
6 мм
4мм
Advantages of Wear-Resistant Plates by TOO "Zavod Sverkhterdykh Pokrytiy Fast Energy"
Manufactured via Electric Arc Welding
Manufactured via Electric Arc Welding
- 5+3 / 6+4: Protection against wear during operation in high-temperature conditions.
- Carbide content: >50%
- Alloying elements: C, Cr, Nb, Mo, V, W
- Hardness: 63-65 HRC
- Base layer: Heat-resistant steel and/or low-alloy, corrosion-resistant steel.
- Overlay layer: Coated using electric arc welding technology.
- Suitable for fine-dispersed erosive-abrasive environments under challenging conditions.
- Wear-resistant plates are stable against high-temperature erosion and abrasion due to their protective layer of complex carbides with enhanced structure.
ТОО «Zavod Sverkhterdykh Pokrytiy Фаст Энерджи» provides:
Warranty on manufactured equipment.
A domestic manufacturer of the Republic of Kazakhstan.
Execution of work only with verified and high-quality materials.
Fully certified products.
Rapid manufacturing and delivery under DDP terms (Incoterms 2010).
Availability of finished products in stock.
Flexible commercial terms.
Direct technical support from highly qualified specialists.
